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Application Profiles
Industrial Cooling Towers
Utilizing the Inherent Benefits of Precast

Precast, prestressed concrete offers significant advantages for industrial cooling towers, compared to conventional cast-in-place, fiberglass and wood construction. Precast framing is inherently durable, lightweight and fire resistant. It dampens vibrations and withstands high winds. These features work together to ensure a long life-span and reduced life cycle maintenance costs for cooling towers.

Projects

Design Features

Structural Elements

Functional Characteristics

Cope Cooling Towers
Cope, SC
Highlights: 14 cells in 1 row, each served by a 36-ft-diameter fan

Canadys Cooling Tower

Canadys, SC
Highlights: 10 cells in 2 rows

Hamon Cooling Tower

Baxley, GA
Highlights: 10 cells in 2 rows

Gantt Cooling Tower

Andalusia, AL
Highlights: 7 cells

Santee Cooper Cooling Tower Station No. 3 & 4

Cross, SC
Highlights: 12 cells in a circular configuration
  • Factory-controlled strength and uniformity for longer life-span
  • Reduced interior and exterior maintenance
  • Inherent durability, vibration resistance and factory-controlled strength
  • Engineered to withstand seismic activity, hurricanes and tornadoes
  • Inherent fire resistance with no additional costs
  • Concrete does not burn, emit toxic fumes or drip molten particles
  • Slow heat transfer rate provides a fire shield between adjacent spaces
  • Can be designed to compartmentalize fire into small containment areas
  • Accommodate substantial lateral loading with special reinforced concrete shear walls and robust pillars
  • Precisely positioned joints prevent formation of cracks and eliminates corrosion of reinforcing steel
  • Resists normal weathering action and abrasion
  • Effective support for industrial fans producing up to 50,000 ft-lb of torque and 4,000 lb of downward force
  • Fans mounted to precast concrete columns dampen equipment vibration and reduce bearing wear
  • Reduced long-term maintenance costs